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lockout

Lock out, tag out (LOTO) is a safety procedure used in industry and research settings to ensure that dangerous machines are properly shut off and not able to be started up again prior to the completion of maintenance or repair work. It requires that hazardous energy sources be "isolated and rendered inoperative" before work is started on the equipment in question. The isolated power sources are then locked and a tag is placed on the lock identifying the worker who placed it. The worker then holds the key for the lock, ensuring that only he or she can remove the lock and start the machine. This prevents accidental startup of a machine while it is in a hazardous state or while a worker is in direct contact with it.Lockout–tagout is used across industries as a safe method of working on hazardous equipment and is mandated by law in some countries.

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  1. D

    Micron glowworm 80 ff ignition lockout

    Hi, Micon Glowworm 80 ff with the ignition lockout fault. Green light flashing. Any help or advice would be mist appreciated.
  2. Z

    Oil fired boiler on lockout

    My oil fired boiler won’t fire up it is in lockout After a power cut my oil feeder is showing out of fuel- it isn’t. And now my boiler is in lockout and won’t fire. It was working fine before the power cut. Checked & no air in the system Plumber thinks I need a new feeder but I’m unsure...
  3. J

    Heatslave 20/25 lockout not control unit or burner

    Hello!! I’ve got an old heatslave 20/25 running on kerosene. Came up with a lockout today. Tested everything I could. Symptoms, blower not starting. But… The burner runs and the boiler works if I bypass the “back to mainboard” loop for the blower motor live. To be specific, pin 4 pink wire from...
  4. F

    Constant Lockout issue with Ideal Concord CXS/SD40/H

    In our Village Hall we have a Ideal Concord CXS/SD40/H central heating boiler. This was installed new when we had an extension built and the existing boiler needed upgrading. The Mechanical Engineers advising the architect insisted that we had a conventional cast iron combustion chamber boiler...
  5. E

    Why does my Ideal logic +30 boiler keep going in to overheat lockout.

    The boiler runs may be 1 or 2 days before erroring. The problem started 3 months ago. The boiler would run blue light on at front an center of boiler. But the pip work out would bearly get warm. The pump should has rust water dripping from Chrome screw hole and the divert value was also...
  6. M

    WB Greenstar Intermittent lockout issue

    We have an outdoor Worcester Bosch Greenstar 25/32 Oil Fired Combi. We are getting a random lockout fault, code 855 9F. Pushing reset sorts it for a while sometimes an hour sometimes 4 hours. I can't get hold of the engineer that installed it. Is there anything I could try until he responds...
  7. M

    Rayburn 499kb lockout problem

    I have a fault on my Rayburn 499KB. The boiler side fires up fine when cold. Once its hot, or oven hot, it will not fire & goes to lockout. Cooker side is working fine. Has Ecoflam twin burners. I have had the burner out & replaced damaged PEC, leaking capacitor and both burner nozzles. Have...
  8. J

    Run out of oil - lockout

    Hi all, I have recently run out of oil - the sensor in my kitchen is faulty so we’re completely empty. I’ve topped up my tank today to tide me over until delivery but my boiler (grant vortex eco wall hung) is still in lockout. I’ve read around and think I need to bleed the air from the system...
  9. N

    Glowworm FF60 Lockout Problem

    Hi - Can you help? I have a Glowworm Micron FF60 Boiler and it has gone into "Non Volatile Lockout" - Reset light is solid green, boiler and everything restarts after turning off the temp dial and back on again. The fans work, it produces heated water, the pump is spinning (albeit its pretty...
  10. B

    Hello. I worked on an oil boiler that when the outside door is closed the burner goes to lockout. When it is opened slightly it works perfectly. Ha

    Hello. I worked on an oil boiler that when the outside door is closed the burner goes to lockout. When it is opened slightly it works perfectly. Has been working fine in same situation for 20 years. I replaced the gasket at the burner and replaced the fire board on heat exchanger access door...
  11. E

    Potterton Suprima Lockout

    Hello - I have a weird issue with a potterton suprima 60 with the old type of PCB with the round reset button (not Siemens). I just replaced the pcb a few weeks ago. I started getting a continuous red light when starting the boiler yesterday. Turning the boiler on/off or resetting it does not...
  12. D

    URGENT Riello RDB lockout

    Hi all, calling on your wisdom do a slightly unusual scenario that someone may she light on, I’m sure it is one of the usual suspects..typical timing when you live in the middle of nowhere up north where it was -11 last night and same tonight. Boiler shut down yesterday morning, was in the...
  13. phil hair

    baxi solo 15he ignition lockout

    hi, been to a baxi solo 15 he with ignition lockout fault. seems to run though the ignition cycle, can hear the gas valve open but not sparke. It fired briefly when i disconnected the earth from condensate, but went out immediately. condensates dry, changed the sparker because of continuity...
  14. O

    Rheem - maximum ignition attempt lockout

    Hi, I am getting a lockout due to “maximum number of ignition attempts”. When I power the unit off and on it seems to work fine but eventually later in the day the lockout occurs. One time I did watch it try to ignite and the igniter turned bright red but no ignition and then lockout code...
  15. D

    Suprima HE 60 - constant lockout

    Hi there, I have the above boiler that ignites every time, runs for around 10 minutes and then cuts out - fault code is "Air Proving Fault". On last service had condensing trap, heat exchangers and flue checked so apparently not any of these issues. Is it possible I may have a faulty air...
  16. D

    Is lockout dues to pressure?

    Hi All, I have an old Worcester 24i Junior - Maybe 15 years old. If i turn heating on it works perfectly. But if i turn hot tap on it sputters and fails and the lockout flashing light comes on. Pressure is 0.5 so could be the problem? How do i increase the pressure if so? I didn't install it...
  17. M

    Glowworm Hideaway 100FF Non volatile lockout / reset light on

    Hi, I inherited the above boiler when we moved house about 3 years ago and it has never given me any trouble until now. In the last few weeks we have noticed that the heating is not coming on every now and again and when I look at the boiler the reset light is on. We realised that our 18...
  18. R

    hortsmann serviceplus s21 lockout problem

    hi new to this forum, have a client whose serviceplus s21 has locked out from his system due to a service which he had already done over 3 months ago but engineer never reset his programmer (probably didnt know how to), is there anyway a code or sequence that can reset the programmer? ive tried...
  19. N

    Boiler lockout advice

    Hi guys My Baxi ecoblue advanced 19 boiler has started to go into lockout with red light flashing 3 times (indicating ignition). We had a radiator replaced and a new sink fitted just before it started. This may be a coincidence. It's 3 years old with no previous issues. When it happens it often...
  20. S

    Ferroli Falcon (Mk 1) Causes of Shutdown v Lockout

    Hi all - I have a Ferroli Falcon (Mk 1) which shuts down after 2-3 of running then lights straight up again on CH and on DHW. It is not locking out so I am trying to eliminate everything that could cause a lockout. Can anyone confirm if the limit stat, overheat stat, APS or low water pressure...
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